Pyrolysis Systems
Pyrolysis Systems
The pyrolysis process presents many challenges to engineers. High temperatures, critical environmental atmospheres and varying feedstock and discharge to name but a few. European Gate Valves have been able to provide workable solutions to these areas.
Turnkey Continuous or Batch Pyroylsis Systems
European Gate Valves Limited offer both Batch and Continuous Pyrolysis systems for whole tyres, chipped tyres and plastics. Mixed plastics that contain PVC are a particular challenge and we have solutions to handle the chlorine and other contaniments.
Continuous Pyrolysis reactor for both tyre and plastic chips
Conveyor layout drawing showing the reactor with air lock valves.
Whole or chipped tyre pyrolysis
Debeading of tyres
Shredding / screening
Consistent temperature while cracking
Condensation to PyroOil
Steel and Carbon Black removal
Overband magnet to remove Steel
Carbon Black enhancement plant
Fractal distillation of PyroOil into its various fractions (Gas, Diesel, Kerosine, LPG)
De-sulphurisation plant to take sulphur down to below 0.1% content
Reuse of LPG within the system or for resale
Plastic pyrolysis
Washing, Drying and Shredding
Any steel removed upfront
All types of plastic handled including PVC
Chlorine removal
Cracking temperature monitored and kept constant
Dwell time of plastic consistent
Char removal
Condensation to PyroOil
Fractal distillation of PyroOil into its Various fractions
LPG used within the system or for resale
At European Gate Valves we realise that not everyone wants continuous pyrolysis reactors so we offer a range of Batch Pyrolysis reactors so customers can start with a Batch system then progress to continuous as budget and demand require, to this end we design all of our systems to be modular with scalable.
Double flap valves are robustly manufactured to suit a wide range of application requirements:
Valve Bodies can be made in: Cast Iron, Cast High Nickel Chrome and Cast Aluminium
Fabricated bodies made in Carbon steel or Stainless Steels
High chrome alloy seats and flaps provide long life even in the most aggressive applications
Range of Applications:
Temperatures to 1000°C
Differential pressures to 102 Kpa where positive is below
Abrasiveness - Some of the most abrasive materials are comfortably handled
Lump Size - Depends on the valve opening size
Opening to 600mm square
Range of actuators:
Linear Pneumatic Cylinders
Rotary Pneumatic Cylinders
Electric Motor with cams or push rods
Gravity or Manual
Hydraulic
Features:
Dual access covers
Outboard Bearings
Adjustable packed shaft seals as standard
VDMA ISO standard cylinders
Removable seat and flap with the valve in situ
All metric standard components
Wide range of optional equipment:
PLC Control
Flap position indication
Heat shields
Cooling for high temperature applications
Purged high efficiency shaft seals
